High Speed Spot and Overall Coating Machine
High Speed Spot and Overall Coating machine adopts upper-swaygripper- pass -sheet method to enable max speed up 9000 sheets/hour. UV or IR curing system with Teflon conveying belt has characteristic of higher speed, precise orientation and higher efficiency and lower power consumption. After sheet travelling through coater and being transferred directly by teflon belt, grippers can not be heated by high temperature from UV or IR light, which prevent them from being damaged or deformed to ensure easy maintenance. It is used for both thick and thin papers, and can be used for both full and partial UV varnish coating or water based varnish coating.
Main Features:
1 Feeder
High speed feeder with four sucking and four forwarding suckers can feed sheet smoothly.
2 Sheet Transferring Unit
Upper swing sheet transferring method can transfer sheet smoothly at high speed to press cylinder exactly.
3 Varnish Supply
Steel roller and rubber roller with metering roller reversing and doctor blade design control by varnish consumption and volume to meet the demand of products and operate easily. (Varnish consumption and volume are determined by LPI of ceramic anilox roller)
4 Transferring Unit
After sheet is transferred from pressure cylinder to gripper, air volume blowing for paper can support and reverse sheet smoothly, which can prevent sheet surface from being scratched.
5 Conveying Unit
Upper and lower conveying belt can form thin sheet to be curved for smoothly delivery.
6 Sheet Delivery
Automatic pneumatic patting sheet controlled by photoelectric detecting sensor make sheet pile fall automatically and collect sheet neatly. Electronic control can take out sheet sample safely and quickly for inspecting.
High Speed UV Spot and Overall Coating Machine | |
Model | Ecoo SD-1060 |
Max.sheet size | 730x1060mm(740x1060机器的极限纸张尺寸） |
MIN.sheet size | 310X406mm |
Max.coating size | 720x1050mm(730x1050机器的极限上光尺寸） |
Sheet thickness | 80-500gsm |
Coating registration accuracy | ±0.2mm |
Type of varnish | Water based varnish or UV varnish |
Production speed | 9000 sheets/hour for 150g paper 8000 sheets/hour for 90-150g paper 7000 sheets/hour for 80g paper |
Weight | 8T |
Dimension | 11960x2725x1976mm |
Power | 44KW |
Floor Plan
Standard Equipments:
Auto Feeder
Multifunctional Coating Unit (rubber roller)使用的是橡皮布对承印物进行全面或者局部的上光，上光的光油厚度最厚是8克，通过调节计量辊的转速调节光油的厚薄，橡皮布的局部上光是块状的。
UV Curing System（一旦出现双张，机器停下，uv灯会半功率运行，飞达送出的纸还没跑完不能全关）
IR Curing System（红外干燥不是热风干燥，热风干燥是早时期的工艺还要加水蒸汽，现在已经淘汰下来,红外干燥的效果比热风干燥的效果好很多）
Auto Delivery Unit
Auto Control
Coating with Rubber roller
No. | Name of machine | Name of material | A Cylinder ex. Diameter | B Cylinder length |
1 | Impression roller | Fine grinding | Ф 310mm | 1116mm |
2 | Plate or Blanket Rubber roller | Fine grinding | Ф 305.2mm | 1110mm |
3 | Coating material roller | U.V rubber coated | Ф 165.3mm | 1100mm |
4 | Chromed roller | Surface chromed | Ф124mm | 1118mm |
Optional Equipments:
Non-stop Feeding and Delivery Mechanism
Fold the Car Device（二者要同时使用）
Ceramic Anilox Roller with Chambered Doctor Blade类似于柔版单色印刷机，因此可以对文字和图形进行上，腔式刮刀的使用使网纹辊上光油更加均匀。
Remote control可以用来工程师对机器进行远程的维修
Servo Feeder 使用的伺服飞达，走纸更加平稳
Dual Channel Pump 可以使用水性和uv光油，不用来回切换泵
Coating with Anilox Roller
Anilox Lines and Varnish Volume（柔版选用1.1-1.9mm厚的都可以的）
Anilox Lines | Varnish Volume |
180 L/Inch | 6g/m2 |
220 L/Inch | 4g/m2 |
Machine Spare Parts List:
No. | Description | Specification | Qty | Remark |
1. | Rubber Roller | Φ165.3×1118 | 1PC | The ceramic roller is not equipped. |
2. | Doctor Blade | 0.15*50*1150 | 1PC | |
3. | Floor Pad Plate | 12PCS | ||
4. | Chain Link | 5/8” | 1PCS | |
5. | Chain Link | 1/2” | 1PCS | |
6. | Chain Link | 3/4” | 1PCS | |
7. | Tool Box | 1PC | ||
8. | Inner Hexagon Spanner | 1.5,2,2.5,3,4,5,6,8,10 | 1SET | |
9. | Spanner | 12” | 1PC | |
10. | Screw Driver | 1PCS | ||
11. | Screw Driver | 1PCS | ||
12. | Fixing Spanner | 5.5-7,8-10-9-11,12-14,13-16,14-17,17-19,22-24 | 1SET | |
13. | Wooden Piece | 4PCS | ||
14. | Grease Port (Straight) | M6x1 | 5PCS | |
15. | Grease Pipe Jointer (Straight) | M6x1xΦ6 | 5PCS | |
16. | Grease Pipe Jointer ( curve) | M6x1xΦ6 | 5PCS | |
17. | Screw | M10x80 | 10PCS | |
18. | Operation Manual | 1SET | ||
19. | User Manual to Inverter | 1SET | ||
20. | Pump Instruction Manual | As per supplier | 1SET |
Hangzhou EcooGraphix Digital Technology Co, Ltd.
Tel: 0086 571-87391001 Fax:0086 0571-87391001
E-mail:info@ecoographix.com Website: www.ecoographix.com
